ProBatch IntelliCast

"Precast done right."

The ProBatch™ IntelliCast™ system is our flagship product for the precast industry. Like all of our products, the IntelliCast™ was designed from the ground up with the producer in mind. By maintaining this focus, the IntelliCast™ is setting a new standard for batch computers today.

Each IntelliCast™ system comes standard with the ability to control up to:

  • 4 Aggregates
  • 3 Cements
  • 3 Admixes
  • 1 Waters
  • 1 Central Mixer

    Optionally, the IntelliCast™ system can be expanded to control up to:

  • 12 Aggregates
  • 9 Cements
  • 8 Admixes
  • 3 Waters
  • 2 Central Mixers


  • Customizable switch layout
  • Cutomizable switch lables
  • Backlit switches
  • Color coded switches ensure user-friendly operation
  • Individual scalable digital counters per admix or water
  • Solderless design for fast and simple switch replacement
  • Wall mountable design
  • Easily servicable through lift open lid
  • Easy troubleshooting through termanilzed connections and drop down front panel
  • Removable security key switch to ensure no materials are batched that are not accounted for
  • Designed to record materials batched in manual in order to maintain inventory accuracy as well as security.
  • 110 VAC, 220 VAC or 24 VDC switches connect directly to the plant for the highest possible durability and uptime
  • Individually fused outputs
  • Fused panel for protection against wiring problems and power surges
  • Quick disconnect cabling for faster installation or even portability of system
  • Aggregate Auto/Manual switch, Cement Auto/Manual switch, Admix Auto/Manual switch and Water Auto/Manual switch allow real-time manual adjustments to be made without stopping all other materials from automatically continuing
  • Highly reliable and user replaceable solid state relays


  • Sealed Water Resistant Switch Option adds sealed rubber switch covers for all switches to make them water resistant and virutally dust proof.
  • Slump Control Option adds automation hardware and software to interface with the most common and popular slump control devices.
  • Skip Hoist Control Option adds hardware and software to control skip hoist devices.
  • Holding Hopper Control Option adds hardware and software to control holding hoppers mounted on scale frames or utilizing empty limit switches.
  • Remote Call Box Option adds hardware and software to interface to the separate remote call box included with this option. The remote call box provides remote calls for up to 4 different mix designs as well as mixer door open/close functionality.

Other options available are found under the batchWare™ CS menu below.

batchWare™ CS Software

The IntelliCast™ system is powered by batchWare CS , our very powerful yet user-friendly Windows® based software. To see all of the features and options available with
batchWare CS , click on the screen snapshot above.

Computer Workstation

The custom built computer workstation is enclosed in a heavy duty, durable all metal case. The case was designed for harsh environments especially where dust is a concern. It includes 4 cooling fans and a user-replaceable filter to ensure years of faithful operation. This design allows the case to be used in a tower or desktop configuration depending on your needs and space requirements. In addition to the robust case, we always make certain your system is built using the most advanced stable and reliable components on the market from reliable names like Intel® and Microsoft® Windows® XP Professional. Click on the workstation image to the right for a larger view.


  • IntelliCast™ Dimensions (W x H x D): 24" x 33" x 10"
  • IntelliCast™ Temperature Range: 32°-104°F (0°-40°C)
  • Workstation Dimensions (W x H x D): 7" x 17" x 19.25"
  • Workstation Temperature Range: 40°-90°F (4°-32°C)
  • Humidity Range: 10-90% (no condensing)
  • Warranty: 1 Year Parts and In-house labor (Extended warranty options can be found by clicking here.)


Copyright© Control Solutions, Ltd. 2000-2007.